I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Rating. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. The consent submitted will only be used for data processing originating from this website. Thus, the motorcycle gets its top speed for which it is known. First, you need to pull back the rubber cover from the clutch lever. Assembly Torque Values, Crank Pin nut lbs. The pictures below will help you understand why I dont give torque specifications when asked. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. With this drive-train, the Harley-Davidson Freewheeler . See Figure 1. Upper Engine mounting bracket: To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Rear Brake Caliper mounting screws 27 0 obj<> endobj xref 27 41 0000000016 00000 n 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Including all these torque specs for Harley in a single article is nearly impossible. I put a little red locktite on. A 5/16-inch bolt should be tightened to 12 foot-pounds. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Harley-Davidson 1200 Custom Specs. For a better experience, please enable JavaScript in your browser before proceeding. Then, release the jam nut that you can view on top of the adjuster to keep it in place. These are for 1999-2002FLH/FLT book. You can refer to the answers. Gearcase Cover screws They will ensure that full servicing free of cost. Drag Strip Gallery Profession Tuning on a Shade Tree Budget, Engine Performance Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 15-30 inch pounds My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" . Discussions. 0000019537 00000 n Harley-Davidson Bronx Specs. After that, you should test it out by riding your bike on the road. Pictures. The book says: for the release cover 120 to 144 in.lbs. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. My question was about the posted rear axle torque value for the '06 VRSC . I went and purchased a machine shim the fits exactly behind that nut. I feel confident that it's there to stay. To cylinder heads for 2007/08 HD, Harley Camshaft This article aimed to let you know about how to adjust Harley clutch cable. In this book, it states: Clutch hub nut@ 50 lbs. Fastener Size - Torque ft. lbs. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. It has several links you could look at. . For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Refer to Table 18. 3.80 litres (4.02 US quarts) Other specifications. Rear Shock Absorber 140 ft-lbs. 0000033698 00000 n Rocker arm, rocker cover, derby cover, ect. Spark Plug Your email address will not be published. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Cylinder Heads On the contrary, applying less torque wont fasten the screws, and they will become loose. Place your catch pan under the primary and remove the drain plug. https://amzn.to/3Qtz61AUse Code . The pictures below will help you understand why I don't give torque specifications when asked. It will help repel moisture and oil from absorbing into the plates for a while. I guess I should mention it is a 93 Fatboy. 27-32 foot pounds 30-40 foot pounds The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. SOURCE: Need the torque specs on clutch for a 85 FLHTC. 23-27 foot pounds With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. 0000014611 00000 n And, compensating nut torque@ 90-100 lbs. 10-12 foot pounds Set the cable aside for later re-installation. 0000011944 00000 n 32-40 inch pounds Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Now you can see there are lots of bolts used to secure the derby cover in the place. TC96 2007 Stage 1/2 0000008092 00000 n [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News 90-120 inch pounds Oil Pump cover bolts Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . General Information 10 foot pounds These specs come from the engineers who designed and built the bikes. Ratman said: . EVO 74 HP Stage 2 On models with dual front calipers, check alignment of brake discs to fork. Whatever the need, you need to work with specific torques for each part. Now you have to follow the instructions given in your service manual to maintain correct tightness. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Drain your primary completely. Jul 25, 2013. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. 35-40 foot pounds You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Of course, it's going to be different! Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Step 1 - Drain your primary. After that, you can use some non-petrol-based silicon lube on the friction plates. I don't think there is a difference in clutch adjustment procedures. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Yet, it covers a massive space. Install a Big Twin cam Nitrous Oxide 2. Open the derby cover so you can see the primary oil level. 0000003988 00000 n They want you to use a torque wrench where specified. Make sure your bike cools off properly before you start the work. 0000031803 00000 n 22.71 litres (6.00 US gallons) Oil capacity. Our line of Screamin' Eagle performance drivetrain and clutch . This torque value is required to tighten the cylinder screw. Drain as much of the primary oil as possible before starting. 0000001552 00000 n Carburetor For doing that, you need to secure the adjuster by using a wrench. Hello all.. me again.. well im putting my clutch and compensator back together. as instructed in your factory manual. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. So, after the proper release, your problem is solved. Air Density, Harley-Davidson EFI Reduce Engine Ping, High Heat on 2007/08 HD Specifications. 25-40 foot pounds, Fastener Size - Specification Tables, HD Twin Cam Engine Builds Transmission Sprocket locking screw It does. Does that sound right? Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Refer to applicable Service Manual. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. 9-12 foot pounds Next, you can either do a half turn to a full turn, as mentioned in the book. It becomes even more important when you have a Harley Davidson motorcycle. SOURCE: Need the torque specs on clutch for a 85 FLHTC. It depends on the motorcycle model and manufacturing years. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Feel free to preview a sample to get an idea of what it looks like. #10 - 22 in. 0000009501 00000 n Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? 3/8" - 33 ft. lbs. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 0000008154 00000 n 0000003095 00000 n 12-18 foot pounds Derby is 84-108 inch (7-9 ft.) lbs. Miscellaneous Step 1 30-45 foot pounds For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. lb.) See Figure 58. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. <> Been working out of an old (1985-1990) Harley manual. 4 0 obj 14-21 is or seems to be a big difference . The torque has been increased from . Shovelhead Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? 17-22 foot pounds Now use a 4mm Allen wrench to take those screws, spring, and locknut out. There is a 35 ft-lbs difference between the two which is substantial. It's time to torque the pulley nuts for my belt drive. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. 8. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. This engine is designed to use unleaded fuel. 0000035146 00000 n Now your clutch lever is adjusted and ready. Wheelbase. 0000010799 00000 n Therefore, you need to eliminate them all first and keep them aside. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. It just seems like 75 is pretty weak.. 06. %PDF-1.4 % The other question I have issues over is what size of socket or wrench to use. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. 18-22 foot pounds 7-9 foot pounds %PDF-1.5 0000005197 00000 n 0000007875 00000 n Proceed as follows: a. He said the torque value listed in his service manual was different for his 2008 Road King. Use Loctite 271 on threads. That they had a problem with the compensator loosing up due to the nut bottoming out. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Brake Line Banjo Fittings (95.25 mm)Stroke - 4.00 in. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 883 to 1200 Upgrade I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Harley motorcycles are made using industry-leading components and parts. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Thanks guys.. will be stopping bye the dealer today to get some other stuff. Also, you may contact the mechanics. I have had best luck splitting the difference between the upper and lower values. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Instructions say refer to the manual. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Otherwise apply general torque specs according to bolt size. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). We and our partners use cookies to Store and/or access information on a device. tourbox. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. __transmission sprocket nut at 60.. vs Twin Cam: What Makes the Difference? Use my videos as a visual reference before or as your working on your bike. You, Read More Who Manufactures Harley Davidson Spark Plugs? Charging system. That did say maxium of 50 degree. Selecting a cam 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Refer to the torque values from your service manual as necessary. or 10-12 Nm. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . . Fork Stem nut When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Battery. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. EVO 0000004274 00000 n https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Estimate Horsepower VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. What I stated is a direct addendum from Big Dog. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Harley-Davidson CVO Limited Specs. This page was generated at 06:17 PM. in. 16-18 foot pounds When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Harley-Davidson Breakout 114 Specs. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. The Fora platform includes forum software by XenForo. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. For Sportster, you will need 42 foot-pounds of optimal torque capacity. as long as the 2050 is made for primary,transmission application. Rammer Performance Air Cleaners You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. If you apply more than its required torque, the thread of the screw may become damaged. Nonetheless, we suggest you read the user manual. 0000004384 00000 n 0000006600 00000 n 60-65 foot pounds stream x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Manufacturers change sizes quite frequently. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Install Sportster cams 25-40 foot pounds Transmission sprocket nut: 80-90. #7. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Clutch It's quite possible the person asking is referring to a completely different motorcycle. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Now put max. Follow the below-mentioned instructions thoroughly-. Improve Throttle Response Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. 83. The nut only moved about 10 degrees past the . 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). I printed off the complete torque specs for the softail models . 1/4 " - 10 ft. lbs. Unlock the full power of your engine. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). remember to move the torque wrench quick and steady or you will over torque the fastener. Figure 1. 5/16" - 19 ft. lbs. Harley Davidson Softails require one quart of primary fluid. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Tighten front axle to proper torque. The first question I want to ask back is: "why are you working on your bike without a service manual?" Agreed! Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. 0000001947 00000 n The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . Shop Manual Appendix Now, you need to bring your service manual and follow the instruction. These are two questions which should not be asked. Sometimes you can even shift up into second and then down into the first. Oh forgot about the manual ?. Rear Brake Disc screws So, you are better to go through the user manual for each motorcycle and find the correct torque values. Camshafts What I know off the top of my head: 1.) The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. engines, HD 2007/08 on the Comp nut. (101.6 mm)Piston displacement - (approx.) Torque means the amount of rotation each screw and nuts require to tighten on its spot. 0000024100 00000 n While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Means it does not require any typical clutch adjustment. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Triple Tree Pinch Bolts We have briefly discussed Harley Davidson torque specifications for only a few components and models. 1/4 inch bolts (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Ignition An example of data being processed may be a unique identifier stored in a cookie. Clutch lever free play: 1/16". (95.25 mm) How to Build a This thread is archived. So, insert your screwdriver or Allen key and follow the given instruction. Then you have the tools for repeating the same task later and for any other work you want to perform. Primary cover bolts: 14-21 ft lbs. But I have a question about the torque vaules. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. 10 mm. Primary Cover screws 100 in lbs for the derby cover. 9. Therefore, tighten the jam nut . Santo_R 4 yr. ago. So like alot of other guys plus the mechanic. Late '83 and later is 80-90 ft-lbs. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 46-50 A maximum output. For removing the cover, move up down and reveal the clutch cable adjuster. MANUFACTURING TOLERANCES. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Who Manufactures Harley Davidson Spark Plugs? If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. lbs. lbs. Land Speed Racing GalleryCV Carburetor -EFI basics explained This demonstrates a serious lack of understanding basic tool use and assessment ability. Harley-Davidson Deluxe Specs. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Spark plug size. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. 28-32 foot pounds 3. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. T-45 Torx Which my wrench clicked at about 120. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. On the topic of chassis characteristics, responsible for road holding . If the chain is too tight or too loose, then adjustment is necessary. Yes, it uses a ramping system to apply more pressure to the clutch disc. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds.